Die cutter Press
Engineering Case Study
Remco developed and built two pneumatic, semi-automated die cutter presses for DeRoyal, for use in their fabrication of orthopedic medical devices.
The press uses a programmable logic controller (PLC) to control the action of the pneumatic press actuators, and includes limit switches for safety and a two-button control system to ensure both of the operator’s hands are clear before the press is actuated.
This press replaced a manual press system that was a safety hazard and significantly increased the throughput of this operation, removing a production bottleneck and improving yield at this operation at the same time.
Opportunity
DeRoyal identified a manual die-cutting operation as a potential safety hazard and a production bottleneck. Remco was engaged to find a solution and either eliminate the operation or find a way to streamline it.
Engineering
Remco engineers designed the electrical and pneumatic systems, mechanical system, and PLC program to meet the specific application requirements of the customer.
Fabrication
Remco engineers then fabricated the press, including the electrical-pneumatic board seen here, on site at the customer’s facility and tested it in the line. Minor modifications were made before commissioning the equipment for use in production.